The Essential Guide to Craftsman M110 Air Filter: Maintenance, Replacement, and Best Practices​

2026-01-02

Regularly inspecting, cleaning, and replacing the air filter in your Craftsman M110 lawn mower is the single most important maintenance task to ensure optimal engine performance, fuel efficiency, and long-term durability. Neglecting this simple component can lead to reduced power, difficult starting, increased fuel consumption, and potentially costly engine damage over time. This comprehensive guide provides all the practical information you need to understand, service, and maintain the Craftsman M110 air filter correctly, helping you keep your mower running smoothly for years.

Understanding Your Craftsman M110 Lawn Mower
The Craftsman M110 is a popular push-style rotary lawn mower known for its reliability and straightforward design. It is typically powered by a Briggs & Stratton engine, a common pairing in this class of outdoor power equipment. The exact engine model may vary slightly by year of production, but the fundamental maintenance principles remain consistent. The air filtration system is a critical part of this engine's operation. It is designed to prevent dirt, dust, grass clippings, and other debris from entering the engine's combustion chamber. Even small particles can act as abrasives, causing premature wear on internal components like piston rings, cylinders, and valves. Recognizing your mower as a system where clean air is as vital as clean oil is the first step toward proper care.

The Critical Role of the Air Filter
The air filter serves as the engine's primary defense. During operation, the engine draws in a large volume of air to mix with fuel for combustion. This air contains particulate matter. The air filter, made of pleated paper, foam, or a combination of both, physically traps these contaminants. A clean filter allows for a precise, unrestricted airflow. This ensures the correct air-fuel mixture, which is necessary for efficient combustion. Efficient combustion translates directly to maximum engine power, cleaner emissions, and the most effective use of fuel. When the filter becomes clogged, the engine is starved for air. This results in a rich mixture, where too much fuel is present relative to air. The consequences are immediately noticeable and progressively damaging.

Symptoms of a Dirty or Failing Craftsman M110 Air Filter
Recognizing the signs of a clogged filter can prevent further issues. The most common symptom is a noticeable loss of engine power. The mower may struggle to maintain speed, especially in thicker grass, or feel sluggish overall. Starting may become more difficult, requiring multiple attempts. You might observe black smoke from the exhaust, indicating a rich fuel mixture due to insufficient air. Fuel consumption will increase as the engine works harder and burns it inefficiently. In severe cases, the engine may stall, surge, or overheat. Before investigating more complex issues, checking the air filter should always be the first diagnostic step. It is a simple and cost-effective place to start.

Locating the Air Filter on the Craftsman M110
The air filter housing is located on the side of the engine. It is a black, plastic box or cover, usually rectangular or round, secured with one or more screws, a wing nut, or metal clips. On most Briggs & Stratton engines found on the M110, the housing is clearly visible and easily accessible. Ensure the mower is on a flat, level surface. Turn the ignition key to the "off" position and remove it if applicable. For safety, disconnect the spark plug wire from the spark plug and secure it away from the terminal. This prevents any accidental engine starts while you are working near moving parts. Consult your owner's manual for the precise location and fastener type for your specific model, as minor design changes can occur.

Step-by-Step: How to Inspect the Air Filter
Inspection is a quick process. Remove the fastener securing the air filter cover. Lift the cover off carefully. Inside, you will find the air filter element. Gently remove it. Hold the filter up to a bright light source. For a paper or dual-element filter, look through the pleats. If you cannot see light passing easily through a significant portion of the filter media, it is dirty and needs service. Examine for any rips, tears, or holes in the paper or foam. Check the sealing surfaces for cracks or damage. For foam pre-cleaners, check for disintegration or excessive grime. Even if the filter looks moderately clean, a good rule is to clean it regularly and replace it at least once per mowing season or more often in dusty conditions.

Proper Cleaning Procedures for a Reusable Filter
Some Craftsman M110 models may use a foam filter or a two-stage filter with an outer foam sleeve and an inner paper element. The paper element is not cleanable and must be replaced when dirty. The foam pre-cleaner, however, can be serviced. Remove the foam sleeve from the paper filter or housing. Wash it gently in warm water with a few drops of liquid dish soap. Do not use harsh solvents, gasoline, or high-pressure water, as these can degrade the foam. Rinse it thoroughly under a slow stream of clean water until the water runs clear. Squeeze the foam gently to remove excess water. Do not wring or twist it, as this can cause tears. Allow the foam to air dry completely on a clean towel. Once dry, apply a few drops of clean engine oil specifically designed for air filters, or use foam filter oil. Work the oil evenly through the foam until it is lightly and uniformly coated. Reinstall the foam sleeve over the clean, dry paper filter.

When and How to Replace the Craftsman M110 Air Filter
Replacement is necessary when the filter is damaged, excessively dirty, or at recommended intervals. The inner paper filter element is a replacement item. Aftermarket and OEM filters are widely available. To replace, simply remove the old filter from the housing. Before installing the new one, use a clean, damp rag to wipe out the interior of the air filter housing and the cover. Remove any loose debris that could be drawn into the engine. Place the new filter into the housing, ensuring it seats fully and evenly in the designated space. Make sure any foam pre-cleaner is properly positioned. The filter must form a complete seal. Replace the cover and securely fasten it with the screw or clip. Do not overtighten plastic fasteners. Reconnect the spark plug wire.

Selecting the Correct Replacement Air Filter
Using the correct replacement part is essential. The best reference is the model number of your Craftsman M110 and the engine model number. The engine number is stamped on a metal tag on the engine shroud. You can cross-reference this number with filter charts at hardware stores or online retailers. Common OEM part numbers for Briggs & Stratton filters used on these mowers include 492932S, 491588S, or 694043, but this must be verified for your unit. Aftermarket brands like Oregon, STENS, and Rotary often provide equivalent filters. Ensure the replacement matches the dimensions and style, whether it's a round canister or a rectangular filter. A mismatched filter will not seal properly, allowing unfiltered air to bypass it, which defeats its purpose entirely.

Recommended Maintenance Schedule and Frequency
A strict schedule prevents problems. For typical residential use, inspect the air filter before each use during the mowing season. Clean the foam pre-cleaner every 25 hours of operation or monthly. Replace the paper air filter element at least once per mowing season. However, this is a general guideline. Your actual frequency depends entirely on operating conditions. If you mow in very dusty areas, near dirt paths, or in dry, sandy soil, you may need to check and clean the filter weekly and replace it multiple times per season. Mowing tall, dry grass or leaves also creates more debris. Conversely, mowing only a well-watered lawn in a clean environment may extend these intervals. When in doubt, check it more often. It is a low-cost part compared to engine repair.

Common Mistakes to Avoid During Air Filter Service
Several errors can compromise the system. Never tap or bang a paper filter to clean it. This can force debris deeper into the pleats and may create micro-tears. Do not use compressed air to clean a paper filter from the inside out, as this can damage the media. Installing the filter incorrectly, such as upside down or without a proper seal, is a frequent error. Always ensure the filter is seated flat. Overtightening the cover fasteners can crack the plastic housing, leading to an air gap. Using an incorrect replacement that is too small or the wrong shape will not filter properly. Reinstalling a wet foam filter can restrict airflow and promote mold growth. Finally, never run the engine without the air filter or with the cover off, even briefly.

The Direct Impact on Engine Health and Longevity
The connection between air filter condition and engine life is direct. A clean filter maintains the protective barrier. A clogged filter restricts airflow, causing the engine to run rich. Excess, unburned fuel can wash oil off cylinder walls, increasing wear. It can also dilute the engine oil, reducing its lubricating properties. Furthermore, a severely restricted filter can create enough suction to compromise the seal, potentially pulling dirt through gaps. This abrasive dirt causes scoring on the cylinder wall and accelerates wear on the piston rings. Over time, this leads to loss of compression, increased oil consumption, and ultimately, engine failure. Consistent air filter maintenance is a primary factor in achieving the full service life of your mower's engine.

Troubleshooting Related Performance Issues
If performance issues persist after servicing or replacing the air filter, other components should be investigated. Check the fuel system for stale gasoline, a clogged fuel filter, or a dirty carburetor. Inspect the spark plug for wear and proper gap. Ensure the engine oil is at the correct level and changed annually. Examine the cooling fins on the engine for grass and debris blockage, as overheating mimics some symptoms of air starvation. Verify that the carburetor is properly adjusted. However, always start with the air filter, fuel, and spark plug, as these are the most common points of failure in small engine troubleshooting. Documenting your maintenance helps identify patterns.

Storage Considerations for Off-Season Periods
Proper end-of-season preparation protects the air filter and engine. Before storage, service the air filter. Install a new filter if the current one is due for replacement. This prevents residual dirt and moisture from sitting in the filter for months, which can degrade the media. Add fuel stabilizer to a full tank of fresh gasoline and run the engine for a few minutes to circulate treated fuel through the system. This prevents varnish and gum deposits in the carburetor, which can attract contaminants. Store the mower in a clean, dry place like a garage or shed. Cover it with a breathable cover to keep dust off. Starting the next season with a clean air filter and fresh fuel sets the stage for reliable operation.

Environmental and Efficiency Benefits
Maintaining a clean air filter has broader benefits. An engine running with the correct air-fuel mixture burns fuel more completely. This reduces hydrocarbon and carbon monoxide emissions released into the environment. It also directly saves you money on fuel costs, as the engine operates at peak efficiency. Less strain on the engine components means fewer repairs and a longer lifespan for the mower, reducing waste and the need for premature manufacturing of a replacement. Proper disposal of the used paper filter is also important; place it in a sealed bag and dispose of it with regular household trash to prevent loose dirt from spreading.

Where to Purchase Genuine and Quality Replacement Parts
Genuine Craftsman parts and Briggs & Stratton OEM filters are available at many retailers. Major home improvement stores, hardware stores, and outdoor power equipment dealerships typically carry these filters. When purchasing online, use the model numbers from your equipment to ensure a correct match. Reputable online marketplaces and the official parts websites of the manufacturers are reliable sources. Be cautious of extremely low-cost, unbranded filters, as their filtration media may not meet the original specifications. Reading customer reviews can help identify quality aftermarket brands. Keeping a spare air filter on hand is a practical way to ensure you can perform maintenance without delay.

Final Verification and Safety Recap
After any air filter service, a final check is crucial. Double-check that the filter is correctly seated and the cover is securely fastened. Reconnect the spark plug wire firmly. Start the engine in a well-ventilated area and let it run for a minute. Listen for smooth operation without surging or hesitation. Visually inspect around the air filter housing for any signs of air leaks or loose parts. Always prioritize safety: disconnect the spark plug before any service, allow the engine to cool completely, and work on a stable surface. By making Craftsman M110 air filter maintenance a regular and careful habit, you are investing in the performance and longevity of your equipment, ensuring it remains a dependable tool for maintaining your lawn.